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Smart & Mobile Software Solutions

Optel Software

Smart and mobile software solutions for scheduling, dispatching, tracking, monitoring, and controlling production in a paperless electronics manufacturing factory. Optel covers all areas of the shop floor with a comprehensive MES platform.

⚙ 40+ Software Modules
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End-to-End Manufacturing Execution

From material receiving to finished goods — Optel connects every step of your production process.

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ERP / MRP

Integration with business systems

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Scheduling

Dynamic production planning

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Assembly

Multi-vendor line control

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Quality

Inspection & traceability

01

Production Scheduling & Control

  • Dynamic production scheduling with algorithms designed to gain maximum productivity in high-mix, low-volume production
  • Three-click optimization of pick & place equipment using proprietary AI-based optimization algorithms
  • Real-time production control with dynamic tracking of production order status and assembly line balance
  • CAD/CAM integration and multi-vendor programming support
Dynamic Scheduling AI Optimization Line Balancing Real-Time Tracking CAD/CAM

High-Mix
Low-Volume
Optimization

AI-powered scheduling algorithms

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02

Materials Management & Component Traceability

  • Complete materials management including quantity, location and usage history tracking of each material serial number
  • Complete component traceability to reference designator and PCB serial number level, including SMT and hand placement, rework, and final assembly
  • Kitting support with grouped setup and material receiving workflows
  • Full material flow visibility from warehouse to finished goods
Serial Number Tracking Component Traceability Kitting Material Flow Warehouse

Full Component
Traceability

PCB serial number level tracking

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03

Shop Floor Control

  • Real-time communication with pick & place equipment to ensure correct parts are placed and collect traceability and performance data
  • Real-time pick & place machine performance monitoring by hour, shift, day, etc.
  • Duty cycle based feeder maintenance to reduce feeder maintenance cost by half and double feeder reliability
  • Routing enforcement and process traceability to ensure every operation has been completed and all relevant data collected
Machine Communication Performance Monitoring Feeder Maintenance Routing Enforcement Multi-Vendor

Real-Time
Machine
Communication

Multi-vendor equipment integration

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04

Optel MES & Quality Management

  • Quality management including first article inspection, visual inspection, automated defect data collection, quality loop, and rework/repair
  • Paperless database-driven work instructions generated on the fly based on available resources, for easy maintenance and rapid development
  • Intelligent process control to monitor processes in real time and automatically predict and correct out-of-limits parameters without operator involvement
  • Business intelligence reports including quality, performance, and WIP status dashboards
Quality Dashboard Paperless Instructions Intelligent Process Control Business Intelligence Rework & Repair

Intelligent
Process
Control

Predictive & corrective automation

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Key Benefits

Transform your electronics manufacturing with smart factory software.

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Paperless Factory

Eliminate paper-based processes with database-driven digital work instructions and automated data collection.

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Multi-Vendor Integration

Connect with all major pick & place equipment brands for real-time communication and performance data.

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Full Traceability

Track every component from receiving to finished goods at the PCB serial number and reference designator level.

Ready to Go Paperless?

Contact us for a demo of Optel MES software and discover how it can transform your manufacturing operations.

Request a Demo →