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Smart & Mobile Software Solutions

Optel Software

Smart and mobile software solutions for scheduling, dispatching, tracking, monitoring, and controlling production in a paperless electronics manufacturing factory. Optel covers all areas of the shop floor with a comprehensive MES platform.

⚙ 40+ Software Modules
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End-to-End Manufacturing Execution

From material receiving to finished goods — Optel connects every step of your production process.

ERP / MRP

Integration with business systems

Scheduling

Dynamic production planning

Assembly

Multi-vendor line control

Quality

Inspection & traceability

01

Production Scheduling & Control

  • Dynamic production scheduling with algorithms designed to gain maximum productivity in high-mix, low-volume production
  • Three-click optimization of pick & place equipment using proprietary AI-based optimization algorithms
  • Real-time production control with dynamic tracking of production order status and assembly line balance
  • CAD/CAM integration and multi-vendor programming support
Dynamic Scheduling AI Optimization Line Balancing Real-Time Tracking CAD/CAM

High-Mix
Low-Volume
Optimization

AI-powered scheduling algorithms

02

Materials Management & Component Traceability

  • Complete materials management including quantity, location and usage history tracking of each material serial number
  • Complete component traceability to reference designator and PCB serial number level, including SMT and hand placement, rework, and final assembly
  • Kitting support with grouped setup and material receiving workflows
  • Full material flow visibility from warehouse to finished goods
Serial Number Tracking Component Traceability Kitting Material Flow Warehouse

Full Component
Traceability

PCB serial number level tracking

03

Shop Floor Control

  • Real-time communication with pick & place equipment to ensure correct parts are placed and collect traceability and performance data
  • Real-time pick & place machine performance monitoring by hour, shift, day, etc.
  • Duty cycle based feeder maintenance to reduce feeder maintenance cost by half and double feeder reliability
  • Routing enforcement and process traceability to ensure every operation has been completed and all relevant data collected
Machine Communication Performance Monitoring Feeder Maintenance Routing Enforcement Multi-Vendor

Real-Time
Machine
Communication

Multi-vendor equipment integration

04

Optel MES & Quality Management

  • Quality management including first article inspection, visual inspection, automated defect data collection, quality loop, and rework/repair
  • Paperless database-driven work instructions generated on the fly based on available resources, for easy maintenance and rapid development
  • Intelligent process control to monitor processes in real time and automatically predict and correct out-of-limits parameters without operator involvement
  • Business intelligence reports including quality, performance, and WIP status dashboards
Quality Dashboard Paperless Instructions Intelligent Process Control Business Intelligence Rework & Repair

Intelligent
Process
Control

Predictive & corrective automation

Key Benefits

Transform your electronics manufacturing with smart factory software.

Paperless Factory

Eliminate paper-based processes with database-driven digital work instructions and automated data collection.

Multi-Vendor Integration

Connect with all major pick & place equipment brands for real-time communication and performance data.

Full Traceability

Track every component from receiving to finished goods at the PCB serial number and reference designator level.

Ready to Go Paperless?

Contact us for a demo of Optel MES software and discover how it can transform your manufacturing operations.

Request a Demo →